ARION G
Sets new standards
The ARION G combines turning and milling in a single machine—thereby redefining the possibilities of modern machining. With maximum rigidity, intelligent dynamic control, and thoughtfully designed ergonomics, ZAYER is setting a clear standard for the future of machine tool manufacturing.
Technical Data
| CNC | Heidenhain TNC 7 | Siemens Sinumerik ONE | |
| Rotary Table | Ø 2,000 mm | |
| Distance from spindle nose to table | 970 | |
| Longitudinal travel | 3,500 mm | |
| Transverse travel | 3,100 mm | |
| Vertical travel | 1,200 mm | |
| Power | 42 kW (with motorized spindle) | |
| Rotational speed | 15,000 min⁻¹ | |
| Tool magazine | 30 (40–50–60–80 optional) tool stations, HSK A100 |
Applied
Design
45° milling head
Installed as standard, suitable for positioning and simultaneous operation—with a motor spindle up to 15,000 min⁻¹ and a maximum torque of 200 Nm at 42 kW of drive power.
Torque Rotary Table
Rotary table with a diameter of 2,000 mm, driven by a powerful torque motor with up to 20,800 Nm of torque—for precise turning and milling operations on a single machine.
Dynamic Control
Sensors in the linear drives automatically adjust the machine’s dynamics to the machining operations—accelerations of up to 4 m/s² and abrupt changes in direction are possible at any time.
Vibration-free
The newly redesigned basic structure eliminates natural vibrations without the need for additional damping systems—ensuring the highest precision with maximum dynamics.
Ergonomics
Large sliding doors, an automatic roof, transparent panels, and optional high-resolution video cameras ensure excellent visibility and accessibility to the workspace.
Intuitive
Height- and tilt-adjustable control panel with an anti-glare touchscreen—including interactive, video-based manuals accessible directly on the control panel.
EcoDesign
Automated energy-saving features and the extensive elimination of consumables significantly reduce the environmental footprint during operation.
Machine
Highlights
- HORUS Integration: The HORUS digital service platform fully integrates the ARION G into connected manufacturing—a digital twin detects wear and defects early on.
- 45° Universal Milling Head: Patented milling head with a motorized spindle capable of speeds up to 15,000 min⁻¹—for high performance in turning and milling operations.
- Mechanical milling heads: Optionally available for increased torque or undercut machining—for maximum flexibility in the range of machining operations.
- Torque Rotary Table: Rotary table with a diameter of 2,000 mm, driven by a high-performance torque motor with up to 20,800 Nm of torque and a maximum workpiece load of 20 metric tons.
- Rigidity & Dynamics: A highly rigid design combined with exceptional dynamics—easy to operate and just as easy to maintain.
- Vibration-free basic design: The machine structure reliably eliminates natural vibrations—thereby eliminating the need for electronic damping systems.
- Adaptive Acceleration: Sensor-controlled adjustment of dynamics to the machining process enables accelerations of up to 4 m/s² and abrupt changes in direction without any loss of precision.
- Optimal visibility into the work area: Large sliding doors and an automatically opening roof ensure a perfect view and easy access to the work area at all times.
- Sustainable Design: Consistently designed to reduce the ecological footprint—with automated energy-saving features and minimal use of consumables.
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