NEOS
Gantry-type milling machines for very large and very heavy workpieces
The ZAYER NEOS is a high-performance gantry-type milling machine, featuring a movable crossbeam and a fixed table, designed for machining large, heavy workpieces with complex geometries. With travel ranges of up to 20,000 mm, high dynamic performance, and an all-cast iron structure, the NEOS sets new standards for stability, precision, and versatility.
Technical Specifications
| CNC | Heidenhain TNC 7 | Siemens Sinumerik ONE |
| Table length | 2,500 – 19,500 mm |
| Table width | 2,000–4,500 mm |
| Distance between the posts | 3,000–5,500 mm |
| Longitudinal travel | 3,000 – 20,000 mm |
| Transverse stroke | 2,000–4,500 mm |
| Vertical travel | 1,250–2,000 mm |
| Power | 43 (61 optional) kW |
| Rotational speed | 6,000 (8,000 optional) min⁻¹ |
| Tool Magazine | 30 (40 / 60 / 80 / 100 / 120 optional) tool slots |
Applied Design
Field of Activity
Table lengths of up to 19,500 mm, table widths of up to 4,500 mm, and a variable distance between the columns of up to 5,500 mm: for machining even very wide and very long workpieces.
shopping
Longitudinal travel up to 20,000 mm, transverse travel up to 4,500 mm, and vertical travel up to 2,000 mm—for large workpieces that require a lot of space.
Dynamics
Rapid traverse speeds of up to 50,000 mm/min and working feed rates of up to 45,000 mm/min for fast and efficient manufacturing processes.
Axle Drives
Longitudinal and transverse axes driven by a rack-and-pinion system (two motors each); vertical axis equipped with two ball screws—for precise, smooth, and powerful movements.
skewer
A spindle power of 43 kW at speeds ranging from 4,500 to 6,000 min⁻¹ and a table load capacity of up to 15,000 kg/m²—designed for the heaviest workpieces.
Design
The table, uprights, cross members, and decks—made of thermally and geometrically optimized cast iron—ensure maximum rigidity and an excellent surface finish, even under high loads.
Versatile
Automatic 45° and 30° heads, straight milling heads, L-shaped heads, and high-performance, high-frequency spindles—for both rough material removal and the machining of very fine contours.
Usage
Ideal for machine and plant construction, mold and tool manufacturing, as well as for the energy and heavy industry sectors—for both single-unit and mass production that meet the highest precision requirements.